BIW Engineering Services

Applications

  • Panel Build Layout

  • Discrete Event Simulation

  • Line Balancing

  • Cycle time

  • Yamazumi Charts

  • Weld point Management

  • Gun Selection

  • Ergo Study

  • Clamping Scheme

  • Glue / Weld Studies

  • Station Content

Processing & Documentation

  • Spot Welding

  • Arc Welding

  • Laser Welding

  • Stud/Nut Welding

  • Roller Hemming

  • Gluing/Curing

  • Material Handling

  • Machine Tending

  • Painting

  • Clinching

  • Measuring

Tooling Design

  • Load Fixtures

  • Geometry Fixtures

  • Respot Fixtures

  • Passing Tables

  • Racks

  • Trunnion Fixture

  • PED Welders

  • Glue Stands

  • Gripper Stands

  • Stud & Nut Welders

  • Grippers

  • Assembly Fixtures

Simulation

Project Management

Controls

  • Robotic Simulation (Spot, Arc, Material Handling)

  • Assembly Simulation

  • Weld Gun Validation

  • Work cell Simulation

  • Ergonomic Simulation

  • Machining Simulation

  • PLC Architecture

  • Power Architecture

  • Utility Design

  • Safety System Design

  • Fixture Controls

  • Panel Design

  • PLC Programming

  • HMI Programming

  • Virtual Commissioning

  • Customer Management

  • Design Management

  • Quality Management

  • Delivery Management

BIW Body Shop Design Solutions

Design Services

Simulation & Support

Process Engg

  • Process Finalization

  • Weld Point Management

  • Cycle Time Optimization

  • Line Balancing

  • Documentation

  • Tooling & Equipment Design

  • Weld Gun Design

  • Layout Design/Updation

  • Manufacturing Drawings

  • Checking Fixtures

  • Robotic Simulation & OLP

  • Project Management

  • Onsite/Offshore Support

  • Installation & Tryout

  • Virtual Commissioning

BIW Portfolio

Semi-Automatic BIW Lines

Manual BIW Production Systems

Fully Automatic BIW Lines

  • Integrated robotic welding systems

  • Automated material handling

  • In-line quality monitoring

  • Advanced process control

  • Real-time production tracking

  • Flexible model changeover capability

  • Energy-efficient operations

  • Industry 4.0 ready infrastructure

  • Operator-assisted robotic cells

  • Manual and automated stations

  • Cost-effective implementation

  • Easy reconfiguration for new models

  • Scalable automation levels

  • Ergonomic workstation design

  • Quick changeover systems

  • Training-friendly operations

  • Ergonomic fixture design

  • Manual welding stations

  • Operator-friendly tooling

  • Low capital investment

  • Maximum flexibility

  • Quick tool changes

  • Ideal for prototyping

  • Easy maintenance

Automatic, Semi-Automatic & Manual Production Lines

Hang-On Parts Assembly Solutions

Door Assembly Systems

Closure Panel Fixtures

Fender & Exterior Parts

  • Front door mounting fixtures

  • Rear door assembly tools

  • Sliding door mechanisms

  • Cargo door systems

  • Door hinge fixtures

  • Alignment and adjustment tools

  • Hood mounting fixtures

  • Decklid assembly tools

  • Liftgate installation systems

  • Tailgate mounting devices

  • Gap and flush control tools

  • Weatherstrip installation aids

  • Fender mounting fixtures

  • Bumper assembly tools

  • Rocker panel fixtures

  • Exterior trim mounting aids

  • Lamp assembly fixtures

  • Grille installation tools

Quality Measurement & Checking Fixtures

Individual Part Gauges

Assembly Gauges

Precision Coordination Fixtures

  • Stamping gauges for sheet metal parts

  • Visual control equipment

  • Dimensional measurement systems

  • Part acceptance/rejection criteria

  • Quick inspection tools

  • Ring gauges for doors and closures

  • Opening plug gauges

  • Assembly verification fixtures

  • Dry-build checking equipment

  • Visual control systems

  • PCF (Part Coordination Fixtures)

  • Exterior part coordination fixtures

  • Interior cubing bucks

  • Exterior cubing bucks

  • Holding fixtures for CMM

  • SPC (Statistical Process Control) tooling

System Integration & Support Services

Robotic Systems Integration

Controls & Automation Systems

Installation & Commissioning

  • ABB Authorized Value Provider (AVP)

  • Multi-brand robot coordination

  • End effector integration

  • Safety system compliance

  • Collaborative robotics implementation

  • Performance optimization

  • PLC architecture and programming

  • HMI development and deployment

  • Safety control systems

  • Virtual commissioning

  • SCADA integration

  • Industry 4.0 connectivity

  • Installation supervision

  • System testing and validation

  • Production tryout support

  • Operator training programs

  • Maintenance team upskilling

  • Post-launch optimization

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Elite Space is a leading engineering and digital solutions provider, combining deep domain expertise with advanced technologies to deliver integrated design, simulation, and business support services to industries worldwide.

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